RICOH Pro L5130/L5160
Replacement and Adjustment
Maintenance Unit
Maintenance Unit Web Adjust Sensor 2
Remove the nozzle cleaning cartridge driving unit. (
Nozzle Cleaning Cartridge Driving Unit
)
Remove the maintenance unit web adjust sensor [A].
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Read This First
Symbols, Abbreviations and Trademarks
Symbols, Abbreviations
Trademarks
Product Information
Main Machine, Option, Consumables
Model Names
Main Machine
Option
Consumables
Configuration
Front View
Rear/Side View
Inside View
Guidance for Those Who Are Familiar with Predecessor Products
Comparison to Pro L4130/L4160
Characteristics between AR1 and AR2
No drying time, secondary processing
New Feature
Operation panel of machine
2nd Generation AR ink
Colorimetric Sensor
Cleaning Cartridge
Enhanced Gen5 print head and improved jetting technology
Usability Improvement
Visualization of customer productivity
Installation
Installation Condition
Installation Environment
Installation Location
External Dimension when the Machine is Packed
Machine Dimension
Level Standard
Power Source
Installation Overview
Main Machine Installation
Unpacking Procedure
What You Need
Accessory Boxes
Main Unit Accessory List
Cure Heater [A]
Post Guide Plate/Cutter Unit [B]
Roll Feed/Roll-up Unit Stays, Paper Feed Caster Unit [C]
Plotter Right Lower/Left Lower Cover [D]
Roll Holder/Roll Core Holder [E]
Media Bench/Paper Feed Support Stay [F]
Printer Stand [G]
Screws Set
Transport and carrying
Unpacking the Main Unit
Installing the Printer Stand
Assembling the Printer Stand
Connecting Printer Stand with the Main Unit by Using Grips or a Forklift
Manual Assembly
Forklift Assembly
Removing Exterior Orange Tapes
Installation for the Left Side of the Main Unit
Removing the Left Front Cover
Removing the Left Side Upper Cover
Removing the Left Side Lower Cover
Removing the Rear Left Cover
Installing the Left Bottom Cover
Installation for the Right Side of the Main Unit
Removing the Right Side Upper Cover
Removing the Right Side Lower Cover
Removing the Rear Right Cover
Removing the Supporting Screws from the Carriage Unit
Installing the Right Bottom Cover
Installing the Operation Panel
Removing the Sealing Screw from the Ink Receiving Port
Removing the Supporting Sponge from the Carriage Unit
Removing the Protecting Seat of the Middle Cover
Installing Post Guide Plate and Cutter Unit
Installing the Cure Heater
Attaching the Media Holding Lever
Removing the Bracket Used for the Bar to Carry
Installing the Roll Holder/Roll Core Holder
Installing the Roll Holder
Installing the Roll Core Holder
Connecting the Connectors between the Roll Holders and Machine
Installing the Waste Ink Bottle
Level Adjustment
Paper Feed/Roll-up Alignment Adjustment
Measuring the Head Height and the Jam Detection Feeler Height
Measuring the Head Height
Measuring the Jam Detection Feeler Height
Installing the Power Cord and its Bracket
Attaching the Ink Cartridge Decal
Setting the Ink Cartridges to the Machine and the Flow of Initial Filling
Installing the Nozzle Cleaning Cartridge
Installing the Flushing Cartridge
Filling the Cleaning Liquid/ Discharging the Filling Liquid
Filling the Cleaning Liquid
Discharging the Filling Liquid
Installation for 4C+W Model
Changing Color Variation SP
Changing the Joints of Branch Section and Connecting Circulation Tubes
Attaching the Circulation Tubes to Head Tank
Initial Ink Filling
Damper Air Purge
Setting the Media
Attaching the Positioning Decal
Nozzle Check Pattern Printing/Checking
Performing Test Printing
How to Read the Printing Result
About Head Cleaning
Performing Head Cleaning
Colorimetric Sensor Adjustment
Adjustment of Sub-scan Direction Feed Amount
Auto Gap Adjustment
Performing the Connection Methods
Performing the Connection Method for the Media Feed
Changing the Connection Method Level for the Media Feed
Date Settings
Time Zone/Summer Time Settings
Network Setup
@Remote Settings
RIP Server Setup
Installing the Software
SMC Report (Storing the Setting Value of SP Code)
Updating the Firmware
Checking the Output
Items to be Stored in Customer's Place
Moving the Machine
Attention Light Type C2 (option)
Accessory list
Installation Procedure
Operation Instruction
About Usage
Wastes
Image Quality Adjustment
Related to Maintenance
Others
Replacement and Adjustment
Notes on the Main Power Switch
Push Switch
Characteristics of the Push Switch (DC Switch)
Shutdown Method
Forced Shutdown
General Precautions
Special Tools
Common Procedures
Exterior Cover Layout
Operation Panel Unit
Operation Panel
Paper Feed Section
Roll Holder
Paper Feed Motor
Roll Paper Residual Amount Encoder Sensor
Paper Feed Encoder Sensor
Roll Feed Unit Set Switch
Media Transport Unit
Sub Scan Encoder Sensor/Encoder
Sub Scan Motor
Front Registration Sensor
Pinch Roller
Registration Pressure Release Sensor
Port Cover Detection Sensor
Temperature and Humidity Sensor
Roll-up Section
Roll Core Holder
Paper Output Motor
Roll-up Switch
Paper Exit Rotary Encoder Sensor
Roll-up Encoder Sensor
Media Cutter
Media Cutter
Media Cutter Motor
Media Cutter Switch (Right)
Media Cutter Switch (Left)
Carriage Unit
Moving Away the Carriage Unit
Print Head Unit
Work before Replacing the Print Head Unit
Removing Ink from the Print Head Unit to Be Replaced
How to Replace the Print Head Unit
Filling Ink
Adjustment after Replacing the Print Head Unit
Manual Adjustment of the Head Position
Carriage Drive Belt
Carriage Drive Motor
Circulation Solenoid
Colorimetric Sensor
Main Scan Position Adjustment
Paper Edge Sensor
Main Scan Encoder Sensor
Main Scan Encoder Sheet
HDC (Head Control Board)
Carriage Rising Sensor 1 and 2
Carriage Home Position Sensor
Carriage Motor
Carriage Jam Sensor
Carriage Jam Sensor (Right)
Carriage Jam Sensor (Left)
Ink Supply Unit
Supply Unit Pump
Supply Motor
Ink Cartridge Lock 1-8
Ink End Sensor 1-8
Ink Supply Solenoid 1-8
Filter
Procedure of Color Change
Full Auto Cleaning at Changing Color
Tubes Connection Procedure for the 4C Model
Maintenance Unit
Nozzle Cleaning Cartridge Driving Unit
Attaching the Timing Belt
Maintenance Unit Web Shift Motor
Web Front/Rear HP Sensor
Web Up/Down HP Sensor
Blade Wiper HP Sensor
Maintenance Unit Web Encoder Sensor
Maintenance Unit Web Adjust Sensor 2
Maintenance Unit Wiper Motor
Maintenance Unit Web Adjust Motor
Maintenance Unit Web Supply Motor
CAP
Maintenance Unit Ink Collection Pump Unit/Maintenance Unit Ink Collection Motor 1-3
Maintenance Unit Cleaning Liquid Supply Motor
Cleaning Liquid Set Sensor
Maintenance Unit Lift Motor
Maintenance Suction Unit HP Sensor
Maintenance Suction Unit Decap Sensor
Heater
Pre-heater
Pre-heater Thermostat
Cure Heater
Cure Heater
Cure Heater Cover
Cure Heater Thermostat
Cure Heater Thermopile
Post Heater
Post Guide Plate
Post Heater
Post Heater Thermostat
Print Heater
Print Heater Thermostat
Dry Curing Fan 1-7
Suction Fan
Internal Air Intake Fan 1-7
Electrical Components
IOB (Input/Output Board)
GAU (Main Controller Board)
Precautions for Replacing the GAU
PSU 24V(Power Supply Unit)
PSU 5V(Power Supply Unit)
ACD (AC Drive)
Option
PIB (Attention Light Control Board)
Adjustment Items
Jam Detection Feeler Height Adjustment
Carriage Unit Rolling Direction Adjustment
Print Head Height Adjustment
System Maintenance Reference
Service Program Mode Tables
Firmware Update (SD card)
Overview
Update Procedure
Error Screens during Updating
Firmware Update for Colorimetric Sensor
Firmware Update for Colorimetric Sensor
Before You Begin
Removing the Colorimetric Sensor
Main Firmware Update
Updating the Parameter Stored in the Memory
Reattaching and Adjusting the Colorimetric Sensor
Capturing the Debug Logs by Log Trace
Function of Log Trace
Overview
Cautions
Retrieving the Device Logs Saved in the Machine when an Error Occurred
Procedure for Retrieving the Debug Log with SD Card
Retrieving the Device Logs Continuously with a Service Slot Board
Procedures for Installing Service Slot Board/Retrieving Device Logs
Folder Structure of the SD Card
Types of Engine Logs
System Overview
Things to Be Noted When Deleting Log Files from the SD Card
Retrieving the Information on ONYX RIP Software/Storing the Logs
Retrieving the Information on ONYX RIP Software
RIP Logs Retrieving Settings after the Problem Occurs (Retrieving when the Problem Occurs Again)
How to Store Logs of ONYX RIP Software
Reboot/System Setting Reset
NV-RAM Data Upload/Download
Uploading Content of NV-RAM to an SD card
Downloading an SD Card to NV-RAM
SMC List Card Save Function
Function
Procedure
File Names of the Saved SMC Lists
Error Messages
Adjustment Pattern
Adjustment of Printing Margin
5-923-002 (Main Scan Printing Position Adjustment)
5-923-008 (Grid Pattern)
Troubleshooting
Self-Diagnostic Mode
Service Call Conditions
SC Logging
SC Automatic Reboot
SC100: Not Used
SC200: Image Writing
SC300: Not Used
SC400: Not Used
SC500: Paper Feed, Transport
SC600: Communication
SC700: Not Used
SC800: Controller
SC900: Software
Jam Code Tables
Printer Paper Jams
Initial Jam
Main Scan Jam
Cutter Jam
Troubleshooting Information When Performing Initial Filling and Full Auto Cleaning
Progress Management when Performing Initial Filling
Progress Management when Performing Full Auto Cleaning
Explanation for SP
SP2-012-001
SP2-013-001 to SP2-013-003
SP2-015-001 to SP2-015-003
SP2-259-007 to SP2-259-009
SP2-259-010 to SP2-259-012
SP2-270-001 to SP2-270-003
Related Trouble Shooting
Belt-like Uneven Density Appears
Roll Holder/Roll Core Holder Lock Defective
When Missing Nozzle Appears in the Low Humidity Environment
When NV-RAM is Broken
Detailed Description
Overview
Plotter Layout
Media Path
Drive Layout
Electrical Components
Image Processing Process
Image Processing Path
Imaging Control Process
Roll Feed/Transport/Winding Unit
Overview
Roll Feed/Winding Unit
Paper Transport Unit
Ink Supply Unit
Overview
Ink Cartridges
Flow Passage Branch Unit
Ink Supply Unit
Carriage Unit
Overview
Carriage Unit
Damper
Print Head
HDC
Maintenance Unit
Overview
Wiping Unit
Capping Unit
Flushing Cartridge
Waste Ink Bottle
Cleaning Maintenance
Media Drying
Overview
Pre-heater
Print Heater
Post Heater
Cure heater
Temperature Transition
Low Temperature Mode
Ventilation
Colorimetric Sensor
Overview
Electrical Components
Overview
GAU (Main Controller Board)
IOB (Input/Output Board)
PSU 5V (Power Supply Unit)
PSU 24V (Power Supply Unit)
ACD (AC Drive)
Option
Energy Save
